Built-up edges are a great way to use thinner boards for the majority of a hardwood countertops surface thus reducing the overall cost. For example a standard solid 1-3/4″ thick walnut countertop is approx. $95 per SF. At 8′ x 4′ you’re looking at around $3040 before installation. That’s not bad in the world of hardwood countertops but when compared to granite or quartz it can be on the high side. That same top using built-up edges at 1-3/4″ thick and 3/4″ lumber making up the rest of the work surface is only $60 per SF or $1920 before installation a savings of $1120. You can even use a built-up edge of 2″ or 3″ and the cost only goes up a small amount. The same wood island at at 2-1/4″ thick solid would be $3840 but if you use built-up edges it’s only $2000. The value keeps growing as the size and thickness increase.
The downside to built-up edges is it takes more man hours to fabricate so it’s really only cost effective for long runs of countertops 8′ x 25″ or longer and kitchen island tops with a min. overall size of 7′ x4′. Anything smaller than that and the extra labor costs start eating into the material savings. Raised bar tops are also not a good place for a top with built-up edges because you’re able to see the under side easier than a standard height top.
So next time you have a wood kitchen island or long run of hardwood countertops ask for a bid in both our standard solid lumber and with built-up edges. It works with plank style, edge grain and end grain construction styles. You’ll save a bundle with no sacrifice on looks or function.



